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Komatsu HD785-7: L&T Women Team’s Record Commissioning

Breaking Barriers in Steel: How L&T’s All-Women Team Rewrote Mining History with Komatsu HD785-7

Picture this: Ten women assembling a mammoth 100-tonne mining machine Komatsu HD785-7 in the heart of monsoon-drenched Jharkhand. Moreover, they completed this challenging task in just six days. Furthermore, this isn’t just an engineering achievement. Additionally, it represents a seismic shift in India’s traditionally male-dominated mining landscape.

Why This Moment Matters for Customer Experience

From a customer experience perspective, L&T’s groundbreaking achievement demonstrates how inclusive workforce strategies directly enhance service delivery and operational excellence. Consequently, when companies embrace diversity, they unlock innovative problem-solving capabilities that translate into superior customer outcomes.

The Technical Marvel Behind the Achievement

The Komatsu HD785-7 dump truck stands as an engineering marvel in its own right. Specifically, this behemoth generates 1,178 horsepower and carries a 91-tonne payload capacity. Additionally, the machine features advanced systems including Variable HorsePower Control (VHPC), automatic retard speed control, and KOMTRAX Plus telematics.

However, commissioning such complex machinery Komatsu HD785-7 requires extraordinary technical expertise. Typically, the process involves multiple phases: mechanical completion, pre-commissioning activities, and systematic testing. Moreover, each phase demands precision, particularly when dealing with hydraulic integration and engine systems.

Overcoming Monsoon Challenges: A Test of Resilience

The commissioning took place during India’s intense monsoon season, specifically between July 28 and August 2. Notably, heavy rainfall poses significant operational challenges for mining equipment installation. Specifically, precipitation can cause flooding, equipment damage, and safety hazards.

Nevertheless, the all-women team executed flawless precision throughout the installation process. Furthermore, they mounted axles, integrated hydraulic systems, and fired up the engine on August 1. Subsequently, they completed full system integration by August 2.

The Human Capital Revolution in Mining

India’s mining sector has historically excluded women from operational roles. Specifically, only 17% of mining industry employees are women globally. However, L&T Construction & Mining Machinery has pioneered change through structured training programs.

Since 2020, L&T CMB has trained 47 women technicians, with 40 completing comprehensive programs. Additionally, their training ecosystem combines rigorous technical instruction with structured mentorship. Moreover, the company provides 45-day intensive programs covering both classroom learning and hands-on experience.

Customer Experience Lessons from Gender-Inclusive Operations

Enhanced Problem-Solving Capabilities

Research consistently shows that diverse teams deliver superior customer outcomes. Specifically, companies with 30% female representation experience 15% increased profitability. Furthermore, diverse perspectives enable more innovative solutions to complex technical challenges.

Improved Service Quality Through Different Approaches

Women in technical roles often bring different methodologies to problem-solving. Consequently, this diversity enhances service delivery quality and customer satisfaction. Additionally, inclusive teams demonstrate stronger attention to detail and collaborative approaches.

Building Customer Trust Through Authentic Values

Today’s customers increasingly value companies demonstrating genuine commitment to social responsibility. Therefore, L&T’s pioneering gender diversity initiatives resonate strongly with modern customer expectations. Moreover, authentic diversity efforts create deeper emotional connections with stakeholders.

Training Excellence: The Foundation of Success

L&T CMB’s training infrastructure represents industry-leading practices. Specifically, the company operates five regional training centers plus one central facility. Additionally, all centers integrate with operational environments, enabling complete learning cycles.

The training methodology emphasizes several key elements:

Technical Competency Development: Comprehensive coverage of machinery operation, maintenance procedures, and safety protocols.

Structured Mentorship Programs: Pairing trainees with experienced technicians for guided learning experiences.

Real-World Application: Training centers located within service workshops provide practical experience.

Continuous Learning Culture: Emphasis on ongoing skill development rather than one-time certification.

The Commissioning Team: Profiles in Excellence

The ten-woman commissioning team included Alisha Jerai, Anamika Kerai, Banashree Mondal, Monorama Banerjee, Nutan Bobanga, Priyanka Biswas, Ruby Sharma, Sanjana Sarkar, Sasi Kumari Mahato, and Soma Karmakar. Significantly, their diverse backgrounds reflect L&T’s comprehensive recruitment approach.

Ruby Sharma reflected on the journey: “Initially, we had doubts about whether we could take on certain jobs. But as the days went by, we realised we could accomplish the tasks, one after the other”. Similarly, Sanjana Sarkar noted: “It felt incredible, because this dumper was not just commissioned by us — it was handed over to be operated by a woman driver as well”.

Tata Steel’s Noamundi Mine: A Strategic Location

Tata Steel’s Noamundi iron ore mine spans 1,160.06 hectares in West Singhbhum district, Jharkhand. Remarkably, the mine has operated since 1925, celebrating nearly 100 years of continuous production. Currently, it produces approximately 10 million tonnes annually, supporting Tata Steel’s operations in Jamshedpur and Kalinganagar.

The mine’s strategic importance extends beyond production capacity. Specifically, it serves as a captive source for multiple Tata companies, including Tata Metalliks Limited and Tata Sponge Iron Limited. Additionally, the facility represents a testing ground for innovative operational approaches.

Industry-Wide Transformation: Beyond L&T

L&T’s achievement reflects broader industry trends toward gender inclusion. For instance, Vedanta Limited employs over 3,000 women with 22% gender diversity across operations. Similarly, Hindustan Zinc maintains 22% gender diversity with 600+ women in core operations.

However, significant challenges persist across the mining sector. Specifically, women face barriers including cultural perceptions, limited advancement opportunities, and non-inclusive workplace environments. Moreover, traditional recruitment practices often exclude qualified female candidates.

The Business Case for Inclusive Mining Operations

Talent Pool Expansion

Mining companies face critical skill shortages, particularly in technical roles. Therefore, inclusive hiring practices access previously underutilized talent pools. Additionally, gender-diverse teams demonstrate enhanced problem-solving capabilities and innovation.

Operational Excellence Through Diverse Perspectives

Different backgrounds bring varied approaches to complex challenges. Consequently, inclusive teams identify solutions that homogeneous groups might overlook. Furthermore, diverse perspectives enhance risk assessment and mitigation strategies.

Enhanced Customer Relationships

Modern customers expect authentic commitment to social responsibility. Therefore, companies demonstrating genuine diversity initiatives build stronger stakeholder relationships. Additionally, inclusive practices enhance brand reputation and customer loyalty.

Technology’s Role in Enabling Inclusion

Advanced mining technologies facilitate women’s participation in traditionally male-dominated roles. Specifically, automation, robotics, and digital systems reduce physical demands while emphasizing technical skills. Moreover, remote monitoring capabilities enable safer working conditions for all employees.

The Komatsu HD785-7 exemplifies this technological evolution. Advanced features like KOMTRAX Plus telematics enable remote monitoring and predictive maintenance. Subsequently, these systems create opportunities for technically skilled operators regardless of gender.

Measuring Success: KPIs for Inclusive Operations

Successful diversity initiatives require systematic measurement and tracking. Specifically, companies should establish clear targets for female representation across all organizational levels. Additionally, tracking mechanisms should include:

Recruitment Metrics: Percentage of female applicants, interview rates, and hiring success.

Retention Indicators: Turnover rates, promotion rates, and career progression patterns.

Performance Measures: Individual and team performance comparisons across diverse groups.

Customer Satisfaction: Correlation between team diversity and customer experience scores.

Challenges and Mitigation Strategies

Despite progress, significant obstacles remain for women in mining. Primary challenges include cultural resistance, safety concerns, and limited advancement opportunities. However, successful companies implement comprehensive mitigation strategies.

Infrastructure Development: Providing appropriate facilities including women-only washrooms, changing rooms, and accommodation.

Zero-Tolerance Policies: Implementing strict anti-discrimination measures with appropriate escalation channels.

Mentorship Programs: Pairing female employees with experienced mentors for career guidance.

Flexible Work Arrangements: Accommodating different life stages and personal responsibilities.

Future Implications for Customer Experience

L&T’s pioneering achievement signals broader transformation in industrial customer experience delivery. Specifically, inclusive workforce strategies create competitive advantages through enhanced innovation, improved problem-solving, and stronger stakeholder relationships.

Furthermore, companies embracing authentic diversity initiatives position themselves advantageously in increasingly conscious markets. Additionally, diverse teams demonstrate superior adaptability to changing customer needs and market conditions.

Komatsu HD785-7: L&T Women Team's Record Commissioning

The Ripple Effect Across Industries

This achievement extends beyond mining into broader industrial applications. Specifically, other male-dominated sectors can learn from L&T’s structured approach to gender inclusion. Moreover, the success demonstrates scalable methodologies for workforce diversification.

The ceremonial handover on August 18 created powerful symbolism. Notably, women engineers handed over the commissioned machine to an all-women operator crew, creating end-to-end female involvement. Consequently, this moment represents continuity and sustained commitment to inclusive practices.

As Arvind K Garg, Advisor to L&T CMD, observed: “When given an opportunity, women don’t just break barriers. They step forward, take ownership and simply walk over them”. Indeed, this achievement transcends machinery commissioning to represent a fundamental shift in industrial gender dynamics.

The Komatsu HD785-7 now operates at Noamundi mine, hauling iron ore with impressive efficiency. However, its legacy extends far beyond operational capacity. Specifically, it stands as testament to the transformative power of inclusive leadership, comprehensive training, and unwavering commitment to gender equality in traditionally exclusive industries.

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